From the scribble at the bar to faster engine production

How the love for beautiful cars led to an improved and faster production of a car engine part. Here’s the story:

A few years ago, a founder and engineer of a small company for special machine manufacturing scribbled a rough plan on a piece of paper over a beer in the provinces.

It was his enthusiasm for beautiful cars that originally got the conversation going. After a few beers, he described an idea for an integrated press for an important engine part.

He envisioned an automated, complex casting system that could not only press and shape the engine part perfectly, but also feed the aluminium blanks into the press one after the other, place them and check their precision. Depending on the result of the test, the part is then either corrected (up to 50 tons of pressing pressure) and forwarded to production or, if necessary, to the recycling channel.

The vision for the system in a few words:

  • fully automated
  • drastically increase the output per day
  • prevent production interruptions because of faulty parts
  • quickly send parts that do not meet the requirements to recycling

A few weeks later, after considering all aspects of the factory environment and the various requirements in terms of feeding options, placement of blanks, press force and reset mechanisms, we ordered the necessary parts to build the prototypes and the development of the control software began.

A few months after the first sketch in the provincial bar, we bolted the first version of the straightening press to the floor and began testing the software and the integrated process. The system met the requirements very quickly.

And it all started with a beer and a little scribble on a piece of paper in the provinces (St. Gallen).

Whether it’s design, development or automation, we’ll take you from idea to implementation. Through close collaboration, creative thinking and sustainable planning, we guarantee the highest performance and cost-effectiveness.

Andreas Wirz, CREALET CEO

Innovative solutions in mechanical engineering

In mechanical engineering, precision, efficiency and innovation are crucial for success. Our engineering team offers you tailor-made solutions that master your technical challenges and optimize your production processes.

With state-of-the-art technology and many years of expertise, we develop machines and systems that meet your requirements and exceed your goals.

Rely on our engineering expertise and gain a competitive edge in a dynamic industry. Together we will shape your future – precisely, efficiently and innovatively. Engineering for the future – your vision, our engineering!

Efficient replication of wear and spare parts – trouble-free and accurate

Do you lack the technical documentation for your wear and spare parts? No worries – we have a quick solution! Using Autodesk CAD Inventor, we reconstruct the required parts from sketches, drawings or sample parts and produce the necessary technical documentation. This means you can easily source your spare parts and avoid bottlenecks.

Our network of qualified partners enables us to manufacture parts using a variety of production technologies – always to the highest quality. Whether it’s a simple or complex component, we can offer you customised solutions to meet your needs.

Complete service for your design documentation

  • Quick and easy reconstruction of missing parts
  • 3D CAD designs and detailed fabrication drawings
  • Creation of bills of materials and illustrations for accurate implementation
  • Access to an extensive network of manufacturing partners

Leverage our expertise and let’s move your projects forward together. Contact us today!