Warp Linked Motion Control
A solution featuring 6 large and 8 small beams on two main frames and on one additional frame.
AN EXAMPLE OF THIS SOLUTION FAMILY:
WARP BEAM FRAME IPC NARROW WEAVING
DESIGNED FOR WEAVING FROM MULTIPLE WARP BEAMS
OVERVIEW
There are many reasons for weaving with multiple warp beams. On the one hand, the use of several warp beams can increase the running times of the weaving machines and thus the efficiency.
On the other hand, technical textile parameters can also be a reason for weaving with multiple warp beams. These include fabrics with irregular weaves, different weave ins or different floats, etc.
We use industrial PCs to operate multiple warp beams, allowing efficient management of the warp beams and precise monitoring of the warp yarn feed.
KEY ADVANTAGES
- Uniform and controlled warp thread tension
- Precise and easier setting of the required
warp tension - Ensuring consistent reproducibility
- Fabric and configuration storage
- Reduces downtimes of the weaving machine
- Higher fabric quality and efficiency of the
weaving machine
MORE EFFICIENT AND BETTER FABRIC QUALITY
In narrow weaving, the precise control of warp thread tension is becoming increasingly important. Especially for textiles used in safety critical sectors such as the automotive industry and medical technology, where manufacturing processes must be reliable and reproducible.
Electronic warp thread feeding not only improves product quality but also reduces machine strain and minimizes warp thread breakage. Additionally, it allows the use of multiple warp beams with larger disk diameters or wider designs, significantly increasing loom efficiency.
For fabrics produced in large quantities over extended periods, where standard warp beam sizes are quickly woven out, weaving of multiple warp beams can enhance efficiency and economically of the weaving process. Due to their robust construction, these frames offer high load-bearing capacity.
These advanced remote capabilities allow optimizations and fine-tuning to be carried out quickly and easily without interrupting production. Software updates and configuration adjustments can be seamlessly integrated, ensuring continuous quality improvement.
In summary, our control systems with industrial PCs and remote maintenance and online support functions offer optimized management of warp beams and warp yarn feeding. This results in increased productivity and reduced operating costs.
