Warp Beam Stand Jumbo Beams
Solution with 2×3 large beams on one double main warp frame.
AN EXAMPLE OF THIS SOLUTION FAMILY:
WARP BEAM FRAME NARROW WEAVING
DESIGNED FOR WEAVING FROM MULTIPLE WARP BEAMS
OVERVIEW
Weaving with large warp beams offers many advantages. It allows for the processing of larger yarn quantities, reducing the number of warp beam changes and making the weaving process more efficient. Fewer warp beam changes reduce downtime, improving the efficiency and cost-effectiveness of the narrow weaving machine while lowering production costs.
Overall, weaving with large warp beams enhances production efficiency, flexibility, and cost-effectiveness, while contributing to higher product quality.
KEY ADVANTAGES
- Uniform and controlled warp thread tension
- Precise and easier setting of the required warp tension
- Ensuring consistent reproducibility
- Reduces downtimes of the weaving machine
- Higher fabric quality and efficiency of the weaving machine
- Requires less manpower
MORE EFFICIENT AND BETTER FABRIC QUALITY
In narrow weaving, the precise control of warp thread tension is becoming increasingly important. Especially for textiles used in safety critical sectors such as the automotive industry and medical technology, where manufacturing processes must be reliable and reproducible.
Electronic warp thread feeding not only improves product quality but also reduces machine strain and minimizes warp thread breakage. Additionally, it allows the use of multiple warp beams with larger disk diameters or wider designs, significantly increasing loom efficiency.
For fabrics produced in large quantities over extended periods, where standard warp beam sizes are quickly woven out, weaving of multiple warp beams can enhance efficiency and economically of the weaving process. Due to their robust construction, these frames offer high load-bearing capacity.
Until now, the implementation of electronic warp thread feeding in narrow weaving has often been a challenge due to the associated costs. However, new manufacturing techniques and methods now enable more cost effective solutions.
