Warp Beam Multiple Beams
Solution with 2×6 small beams on two slim vertical main frames.
AN EXAMPLE OF THIS SOLUTION FAMILY:
WARP BEAM FRAME IPC NARROW WEAVING
DESIGNED FOR WEAVING FROM MULTIPLE WARP BEAMS
OVERVIEW
If different warp threads are processed in one belt, this often requires the use of several warp beams. Different warp thread tensions due to different weaves can also make this necessary. Multiple warp beams also enable targeted control of colors and materials, which allows for more precise design control, especially with jacquard or patterned ribbons.
In such cases, weaving several warp beams can be a sensible alternative.
KEY ADVANTAGES
- Uniform and controlled warp thread tension
- Precise and easier setting of the required
warp tension - Ensuring consistent reproducibility
- Fabric and configuration storage
- Reduces downtimes of the weaving machine
- Higher fabric quality and efficiency of the
weaving machine
MORE EFFICIENT AND BETTER FABRIC QUALITY
In narrow weaving, the precise control of warp thread tension is becoming increasingly important. Especially for textiles used in safety critical sectors such as the automotive industry and medical technology, where manufacturing processes must be reliable and reproducible.
Electronic warp thread feeding not only improves product quality but also reduces machine strain and minimizes warp thread breakage. Additionally, it allows the use of multiple warp beams with larger disk diameters or wider designs, significantly increasing loom efficiency.
For fabrics produced in large quantities over extended periods, where standard warp beam sizes are quickly woven out, weaving of multiple warp beams can enhance efficiency and economically of the weaving process. Due to their robust construction, these frames offer high load-bearing capacity.
These advanced remote capabilities allow optimizations and fine-tuning to be carried out quickly and easily without interrupting production. Software updates and configuration adjustments can be seamlessly integrated, ensuring continuous quality improvement.
In summary, our control systems with industrial PCs and remote maintenance and online support functions offer optimized management of warp beams and warp yarn feeding. This results in increased productivity and reduced operating costs.
