Warp Beam Frame Conversion
Solution for the conversion of an existing frame for 4 warp beams electronically controlled.
AN EXAMPLE OF THIS SOLUTION FAMILY:
ELECTRONIC WARP YARN LET-OFF
DESIGNED FOR THE CONVERSION ON EXISTING BEAM FRAMES
OVERVIEW
On ribbon weaving machines, rope brakes with weights are used to set the warp tension, requiring regular adjustments as the warp beam diameter decreases.
By converting existing beam frames with electronically warp let-off, ensuring constant warp tension across the entire beam and optimizing production efficiency.
KEY ADVANTAGES
- Uniform and controlled warp thread tension
- Precise and easier setting of the required
warp tension - Ensuring consistent reproducibility
- Reduces downtimes of the weaving machine
- Higher fabric quality and efficiency of the
weaving machine - Requires less manpowers less manpower
MORE EFFICIENT AND BETTER FABRIC QUALITY
In narrow weaving, the precise control of warp thread tension is becoming increasingly important. Especially for textiles used in safety critical sectors such as the automotive industry and medical technology, where manufacturing processes must be reliable and reproducible.
Electronic warp thread feeding not only improves product quality but also reduces machine strain and minimizes warp thread breakage. Additionally, it allows the use of warp beams with larger disk diameters or wider designs, significantly increasing loom efficiency.
When weaving elastic ribbons, the elongation performance is a crucial parameter for product quality. To meet these requirements, the warp thread tension of the elastic yarns must be precisely controlled. To achieve this goal, the warp thread tension is measured with a highly sensitive load cell. The control unit ensures precise control of the elastic warp threads through a parameter setting specifically tailored to this article.
The target value and the actual value of the warp thread tension can be seen visually on the touch display. The parameter settings can also be specifically adjusted and saved, which ensures a high level of reproducibility of the settings.
